Can't reinstall :( MR3040

So, I need some help!

I was changing my SSID and something happened in PuTTY, it crashed.. I restarted the PB, and noticed that it was no longer distributing a wireless signal, and went back to vi into the file to check and see what was up.. well the file is empty.. So I figured it'd be easy enough just to reinstall the thing.. Wrong.. I can not get it to work.. maybe I am doing something wrong?

I am putting the install folder onto the USB stick after formatting it, along with the firmware for my model, then putting it back into the PB, and firing it up.. it sits there and does a whole of nothing.. So I researched a bit and saw to rename the file "auto_package_done" to "auto_package". I did this, and still no avail..

Here's the log..

Jan  1 00:00:45 piratebox syslog.info syslogd started: BusyBox v1.19.4
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_test
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Testing requirements...
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : .. USB storage modules available
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : extendRoot package is installed
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_signaling_extendRoot_start
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_prepare_extendRoot
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : configure initi step for extendRoot
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_init_extendRoot
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : not running extendRoot init, because it already is
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_signaling_extendRoot_stop
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh: line 25: can't create /sys/class/leds/*wlan/trigger: nonexistent directory
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_fake_opkg_update
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Getting main Repository from /etc/opkg.conf
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Doing fake opkg update (copy from cache folder (attitude_adjustment)
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : .. doing it for Piratebox repository (optional)
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_signaling_package_start
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : executing run_install_package
Jan  1 00:00:45 piratebox user.notice root: /bin/box_installer.sh : Installing packge extendRoot-piratebox piratebox-mod-imageboard extendRoot-minidlna 
Jan  1 00:00:47 piratebox user.notice root: Installing extendRoot-piratebox (0.8.0-1) to ext...
Jan  1 00:00:47 piratebox user.notice root: Copying /mnt/usb/install/cache/extendRoot-piratebox_0.8.0-1_all.ipk.
Jan  1 00:00:47 piratebox user.notice root: Installing extendRoot-lighttpd (0.8.0-1) to ext...
Jan  1 00:00:47 piratebox user.notice root: Copying /mnt/usb/install/cache/extendRoot-lighttpd_0.8.0-1_all.ipk.
Jan  1 00:00:47 piratebox user.notice root: Installing piratebox-mod-imageboard (0.1.2-1) to ext...
Jan  1 00:00:47 piratebox user.notice root: Copying /mnt/usb/install/cache/piratebox-mod-imageboard_0.1.2-1_all.ipk.
Jan  1 00:00:47 piratebox user.notice root: Installing piratebox (1.0.0-7) to ext...
Jan  1 00:00:47 piratebox user.notice root: Copying /mnt/usb/install/cache/piratebox_1.0.0-7_all.ipk.
Jan  1 00:00:47 piratebox user.notice root: Installing extendRoot-minidlna (0.8.0-1) to ext...
Jan  1 00:00:47 piratebox user.notice root: Copying /mnt/usb/install/cache/extendRoot-minidlna_0.8.0-1_all.ipk.
Jan  1 00:00:48 piratebox user.notice root: Collected errors:
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/extendRoot-lighttpd.postinst: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/extendRoot-lighttpd.prerm: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/extendRoot-lighttpd.control: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * set_flags_from_control: Failed to open /mnt/ext//usr/lib/opkg/info/extendRoot-lighttpd.control: No such file or directory.
Jan  1 00:00:48 piratebox user.notice root:  * pkg_write_filelist: Failed to open /mnt/ext//usr/lib/opkg/info/extendRoot-lighttpd.list: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * opkg_install_pkg: Failed to extract data files for extendRoot-lighttpd. Package debris may remain!
Jan  1 00:00:48 piratebox user.notice root:  * opkg_install_cmd: Cannot install package extendRoot-piratebox.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/piratebox.preinst: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/piratebox.postinst: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/piratebox.prerm: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/piratebox.postrm: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext//usr/lib/opkg/info/piratebox.control: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext/usr/share/piratebox/piratebox.common: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext/usr/share/piratebox/timesave.common: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext/etc/init.d/piratebox: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * wfopen: /mnt/ext/etc/piratebox.config: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * set_flags_from_control: Failed to open /mnt/ext//usr/lib/opkg/info/piratebox.control: No such file or directory.
Jan  1 00:00:48 piratebox user.notice root:  * pkg_write_filelist: Failed to open /mnt/ext//usr/lib/opkg/info/piratebox.list: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * opkg_install_pkg: Failed to extract data files for piratebox. Package debris may remain!
Jan  1 00:00:48 piratebox user.notice root:  * opkg_install_cmd: Cannot install package piratebox-mod-imageboard.
Jan  1 00:00:48 piratebox user.notice root:  * verify_pkg_installable: Only have 28kb available on filesystem /mnt/ext/, pkg minidlna needs 110
Jan  1 00:00:48 piratebox user.notice root:  * opkg_install_cmd: Cannot install package extendRoot-minidlna.
Jan  1 00:00:48 piratebox user.notice root:  * opkg_conf_write_status_files: Can't open status file //usr/lib/opkg/status: No space left on device.
Jan  1 00:00:48 piratebox user.notice root:  * opkg_conf_write_status_files: Can't open status file /mnt/ext//usr/lib/opkg/status: No space left on device.
Jan  1 00:00:48 piratebox user.notice root: Installing minidlna (1.0.24-1) to ext...
Jan  1 00:00:48 piratebox user.notice root: /bin/box_installer.sh : Trying to find next step
Jan  1 00:00:48 piratebox user.notice root: /bin/box_installer.sh : executing run_signaling_package_stop

Can anyone offer any advice? :)

-Seth